According to our (Global Info Research) latest study, the global Roller Pressing Blade Battery Cans market size was valued at US$ 302 million in 2025 and is forecast to a readjusted size of US$ 2172 million by 2032 with a CAGR of 32.9% during review period.
The blade battery originated from the lithium iron phosphate (LFP) power battery launched by BYD in 2020. It is named for its flat and slender battery cell shape. Its core innovation lies in the module-free design. The battery cells are directly arranged into a battery pack, eliminating the traditional module structure and improving space utilization.
The Roller Pressing Blade Battery Cans refers to an aluminum shell for blade batteries manufactured by a roll-pressing process. Its core feature is that the aluminum strip is processed into an ultra-thin, long strip-shaped sealed shell through continuous rolling, welding and straightening processes, which has both structural support and battery cell protection functions.
As the core carrier of the global transportation energy revolution, the Electric Vehicles industry has shifted from a policy-driven to a market- and technology-driven development stage. In 2024, China's Electric Vehicle sales reached 12.866 million units, a year-on-year increase of 35.5%, ranking first in the world for 10 consecutive years. Batteries, as the core components of Electric Vehicle, directly affect the performance, endurance, safety and user experience of the vehicle. As an alternative energy carrier to traditional fuel engines, batteries are not only a source of power, but also the foundation for the development of vehicle intelligence and electrification.
From the current battery form of Electric Vehicle, there are mainly ordinary square shell batteries, cylindrical batteries, blade batteries and other types. Ordinary square shell batteries have high structural strength and good grouping efficiency (volume utilization rate of more than 60%), which are suitable for mainstream vehicle designs. Representative manufacturers include CATL, CALB Group, Gotion High-tech, etc. Square shell batteries are the battery form with the highest market share; the representative models of cylindrical batteries are mainly Tesla, and South Korea's LG is the main supplier. Cylindrical batteries can improve heat dissipation efficiency and single cell capacity compared to square shell batteries; blade batteries are mainly derived from the evolution of the battery architecture of Electric Vehicle, from battery modules (CTM) to CTP, and then to CTB. Car companies represented by BYD have developed blade batteries to improve the space utilization of battery packs and increase energy density. In March 2020, blade batteries began mass production at BYD's Chongqing Fudi Battery Factory. The BYD Han EV, which was equipped with blade batteries for the first time, has a range of 300 km. 605km, reaching the same endurance level as high-energy-density ternary battery electric vehicles. By the end of 2024, BYD's blade battery installed capacity has exceeded 200 GWh.
As the core structural component of the blade battery, the battery cell shell is mainly used to accommodate and protect the internal battery cell materials. The battery cell shell is usually made of aluminum. According to different processes, the blade battery cell shell can be divided into extrusion molding, stamping molding, roll forming and other types. Extrusion and stamping processes are production processes from many years ago. Due to their own process defects and material performance limitations, they cannot meet the mileage requirements of Electric Vehicle and are gradually eliminated by the market. Roll welding not only breaks through the defects of the above two processes, but also solves the limitations of material performance. It will become the mainstream process in the Electric Vehicle market in the future. Currently, the number of roll-pressed blade battery cell shell manufacturers is only in the single digits, mainly including Shandong XinHeyuan, Shenzhen Kedali, Ningbo Zhenyu Technology, Fuzhixin New Energy Technology, GUANGZHOU LINGLONG TUBING TECHNOLOGY, Tai'an Dingtai Automotive Technology, Zhejiang Zhongze Precision Technology, Fischer Group, UNION ALUMINUM, Jiangsu Otepas New Energy Technology and other companies. According to our research data, the shipment volume of roll-pressed blade battery cell shells will exceed 130 million in 2024, of which Shandong XinHeyuan occupies about 60% of the market share.
Roll-pressed blade battery cell shells can be divided into long blade and short blade products according to different types. Long blade batteries are dominated by BYD blade batteries, and short blades are represented by Honeycomb Energy. In recent years, Zhongxinhang and Geely have also entered the short blade product market. According to our data, the market share of roll-pressed long blade battery shells will be nearly 90% in 2024, and roll-pressed short blade battery shells are developing rapidly at a high growth rate. From the application perspective, BEV is the most important downstream application. In 2024, BEV will account for about 85% of the market share, and PHEV will account for about 10% of the market share. Other fields such as energy storage applications have also been trial-produced and installed and are developing rapidly. In the future, with the coordinated development of long and short blade batteries, and the expansion of cross-field applications such as Electric Vehicle, energy storage, and construction machinery, the roller-pressed blade battery cell shell will usher in a broad market development space.
This report is a detailed and comprehensive analysis for global Roller Pressing Blade Battery Cans market. Both quantitative and qualitative analyses are presented by manufacturers, by region & country, by Type and by Application. As the market is constantly changing, this report explores the competition, supply and demand trends, as well as key factors that contribute to its changing demands across many markets. Company profiles and product examples of selected competitors, along with market share estimates of some of the selected leaders for the year 2025, are provided.
Key Features:
Global Roller Pressing Blade Battery Cans market size and forecasts, in consumption value ($ Million), sales quantity (K Units), and average selling prices (US$/Unit), 2021-2032
Global Roller Pressing Blade Battery Cans market size and forecasts by region and country, in consumption value ($ Million), sales quantity (K Units), and average selling prices (US$/Unit), 2021-2032
Global Roller Pressing Blade Battery Cans market size and forecasts, by Type and by Application, in consumption value ($ Million), sales quantity (K Units), and average selling prices (US$/Unit), 2021-2032
Global Roller Pressing Blade Battery Cans market shares of main players, shipments in revenue ($ Million), sales quantity (K Units), and ASP (US$/Unit), 2021-2026
The Primary Objectives in This Report Are:
To determine the size of the total market opportunity of global and key countries
To assess the growth potential for Roller Pressing Blade Battery Cans
To forecast future growth in each product and end-use market
To assess competitive factors affecting the marketplace
This report profiles key players in the global Roller Pressing Blade Battery Cans market based on the following parameters - company overview, sales quantity, revenue, price, gross margin, product portfolio, geographical presence, and key developments. Key companies covered as a part of this study include Shandong XinHeyuan, Shenzhen Kedali, Ningbo Zhenyu Technology, Fuzhixin New Energy Technology, GUANGZHOU LINGLONG TUBING TECHNOLOGY, Tai'an Dingtai Automotive Technology, Zhejiang Zhongze Precision Technology, Fischer Group, UNION ALUMINUM, Jiangsu Otepas New Energy Technology, etc.
This report also provides key insights about market drivers, restraints, opportunities, new product launches or approvals.
Market Segmentation
Roller Pressing Blade Battery Cans market is split by Type and by Application. For the period 2021-2032, the growth among segments provides accurate calculations and forecasts for consumption value by Type, and by Application in terms of volume and value. This analysis can help you expand your business by targeting qualified niche markets.
Market segment by Type
Long Blade Type
Short Blade Type
Market segment by Application
BEV
PHEV
Others
Major players covered
Shandong XinHeyuan
Shenzhen Kedali
Ningbo Zhenyu Technology
Fuzhixin New Energy Technology
GUANGZHOU LINGLONG TUBING TECHNOLOGY
Tai'an Dingtai Automotive Technology
Zhejiang Zhongze Precision Technology
Fischer Group
UNION ALUMINUM
Jiangsu Otepas New Energy Technology
Market segment by region, regional analysis covers
North America (United States, Canada, and Mexico)
Europe (Germany, France, United Kingdom, Russia, Italy, and Rest of Europe)
Asia-Pacific (China, Japan, Korea, India, Southeast Asia, and Australia)
South America (Brazil, Argentina, Colombia, and Rest of South America)
Middle East & Africa (Saudi Arabia, UAE, Egypt, South Africa, and Rest of Middle East & Africa)
The content of the study subjects, includes a total of 15 chapters:
Chapter 1, to describe Roller Pressing Blade Battery Cans product scope, market overview, market estimation caveats and base year.
Chapter 2, to profile the top manufacturers of Roller Pressing Blade Battery Cans, with price, sales quantity, revenue, and global market share of Roller Pressing Blade Battery Cans from 2021 to 2026.
Chapter 3, the Roller Pressing Blade Battery Cans competitive situation, sales quantity, revenue, and global market share of top manufacturers are analyzed emphatically by landscape contrast.
Chapter 4, the Roller Pressing Blade Battery Cans breakdown data are shown at the regional level, to show the sales quantity, consumption value, and growth by regions, from 2021 to 2032.
Chapter 5 and 6, to segment the sales by Type and by Application, with sales market share and growth rate by Type, by Application, from 2021 to 2032.
Chapter 7, 8, 9, 10 and 11, to break the sales data at the country level, with sales quantity, consumption value, and market share for key countries in the world, from 2021 to 2026.and Roller Pressing Blade Battery Cans market forecast, by regions, by Type, and by Application, with sales and revenue, from 2027 to 2032.
Chapter 12, market dynamics, drivers, restraints, trends, and Porters Five Forces analysis.
Chapter 13, the key raw materials and key suppliers, and industry chain of Roller Pressing Blade Battery Cans.
Chapter 14 and 15, to describe Roller Pressing Blade Battery Cans sales channel, distributors, customers, research findings and conclusion.
Summary:
Get latest Market Research Reports on Roller Pressing Blade Battery Cans. Industry analysis & Market Report on Roller Pressing Blade Battery Cans is a syndicated market report, published as Global Roller Pressing Blade Battery Cans Market 2026 by Manufacturers, Regions, Type and Application, Forecast to 2032. It is complete Research Study and Industry Analysis of Roller Pressing Blade Battery Cans market, to understand, Market Demand, Growth, trends analysis and Factor Influencing market.