According to our (Global Info Research) latest study, the global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market size was valued at US$ 1043 million in 2024 and is forecast to a readjusted size of USD 2414 million by 2031 with a CAGR of 12.9% during review period.
In this report, we will assess the current U.S. tariff framework alongside international policy adaptations, analyzing their effects on competitive market structures, regional economic dynamics, and supply chain resilience.
The packaging material used for soft-pack lithium batteries is aluminum-plastic composite film, referred to as aluminum-plastic film, which is mainly used in outer packaging and packaging of soft-pack lithium-ion battery cells. The soft-packed lithium battery encapsulated in aluminum-plastic film is mainly used in the 3C field. In recent years, it has gradually penetrated into the new energy automobile industry, providing safe and stable power output for various types of automobiles.
Thermal aluminum-plastic film is a packaging material that is made by combining aluminum foil and plastic film (usually a polypropylene film layer) using a hot-pressing composite process. Specifically, the thermal process involves using MPP (a modified polypropylene material) as a binder between the aluminum layer and the polypropylene film layer and performing hot-pressing synthesis under a certain temperature and pressure. This special bonding and laminating process can significantly improve the adhesion between the aluminum foil and the plastic film, thereby improving the overall performance of the aluminum-plastic film.
The market for Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries is witnessing notable growth as industries increasingly recognize the importance of efficient thermal management in various applications, particularly in the battery and electronics sectors. This composite material, which combines layers of aluminum and plastic, offers exceptional barrier properties against moisture and gases while effectively managing heat during critical processes. One of the primary drivers of this trend is the burgeoning electric vehicle (EV) market, where the need for advanced battery technologies is paramount. As lithium-ion batteries become the preferred choice for EVs due to their high energy density and efficiency, the demand for thermal management solutions that ensure optimal performance and safety is surging.
In addition to the automotive industry, the electronics sector is also contributing to the rising demand for thermal aluminum-plastic films. With the proliferation of consumer electronics—such as smartphones, laptops, and wearable devices—there is a growing need for materials that can withstand high thermal loads while protecting sensitive internal components. The ability of thermal aluminum-plastic films to dissipate heat effectively makes them an ideal choice for packaging and insulating electronic devices, thereby enhancing their reliability and lifespan.
Moreover, the trend towards miniaturization in electronics is pushing manufacturers to seek out thinner and lighter packaging solutions without compromising performance. Thermal aluminum-plastic films are inherently lightweight and can be engineered to achieve the required thermal management capabilities while minimizing bulk. This adaptability is particularly appealing as manufacturers strive to create compact and efficient devices that meet consumer demands for portability and performance.
Sustainability is another significant trend influencing the thermal aluminum-plastic film market. As environmental concerns gain prominence, companies are increasingly focusing on developing eco-friendly packaging solutions. Manufacturers are exploring recyclable and biodegradable materials that maintain the thermal management capabilities of traditional films. This shift towards sustainability not only caters to consumer preferences but also aligns with regulatory requirements aimed at reducing plastic waste and promoting circular economy principles.
Geographically, the Asia-Pacific region is emerging as a dominant player in the thermal aluminum-plastic film market. Countries such as China, Japan, and South Korea are at the forefront of technological advancements in battery production and consumer electronics, driving demand for high-performance packaging materials. Additionally, the region's robust manufacturing capabilities and investments in research and development are further propelling growth. In contrast, North America and Europe are focusing on enhancing safety and regulatory compliance in battery production, which is leading to increased adoption of advanced thermal management solutions.
This report is a detailed and comprehensive analysis for global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market. Both quantitative and qualitative analyses are presented by manufacturers, by region & country, by Type and by Application. As the market is constantly changing, this report explores the competition, supply and demand trends, as well as key factors that contribute to its changing demands across many markets. Company profiles and product examples of selected competitors, along with market share estimates of some of the selected leaders for the year 2025, are provided.
Key Features:
Global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market size and forecasts, in consumption value ($ Million), sales quantity (M Sqm), and average selling prices (US$/K Sqm), 2020-2031
Global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market size and forecasts by region and country, in consumption value ($ Million), sales quantity (M Sqm), and average selling prices (US$/K Sqm), 2020-2031
Global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market size and forecasts, by Type and by Application, in consumption value ($ Million), sales quantity (M Sqm), and average selling prices (US$/K Sqm), 2020-2031
Global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market shares of main players, shipments in revenue ($ Million), sales quantity (M Sqm), and ASP (US$/K Sqm), 2020-2025
The Primary Objectives in This Report Are:
To determine the size of the total market opportunity of global and key countries
To assess the growth potential for Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries
To forecast future growth in each product and end-use market
To assess competitive factors affecting the marketplace
This report profiles key players in the global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market based on the following parameters - company overview, sales quantity, revenue, price, gross margin, product portfolio, geographical presence, and key developments. Key companies covered as a part of this study include DNP, Zijiang New Material, Crown Advanced Material, Xinlun New Materials, PUTAILAI, FSPG Hi-tech, Suda Huicheng, Guangdong Btree New Energy Material, Guangdong Andeli New Materials, SEMCORP, etc.
This report also provides key insights about market drivers, restraints, opportunities, new product launches or approvals.
Market Segmentation
Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market is split by Type and by Application. For the period 2020-2031, the growth among segments provides accurate calculations and forecasts for consumption value by Type, and by Application in terms of volume and value. This analysis can help you expand your business by targeting qualified niche markets.
Market segment by Type
Thickness 88μm
Thickness 113μm
Thickness 152μm
Others
Market segment by Application
3C Consumer Lithium Battery
Power Lithium Battery
Energy Storage Lithium Battery
Major players covered
DNP
Zijiang New Material
Crown Advanced Material
Xinlun New Materials
PUTAILAI
FSPG Hi-tech
Suda Huicheng
Guangdong Btree New Energy Material
Guangdong Andeli New Materials
SEMCORP
HANGZHOU FIRST
Market segment by region, regional analysis covers
North America (United States, Canada, and Mexico)
Europe (Germany, France, United Kingdom, Russia, Italy, and Rest of Europe)
Asia-Pacific (China, Japan, Korea, India, Southeast Asia, and Australia)
South America (Brazil, Argentina, Colombia, and Rest of South America)
Middle East & Africa (Saudi Arabia, UAE, Egypt, South Africa, and Rest of Middle East & Africa)
The content of the study subjects, includes a total of 15 chapters:
Chapter 1, to describe Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries product scope, market overview, market estimation caveats and base year.
Chapter 2, to profile the top manufacturers of Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries, with price, sales quantity, revenue, and global market share of Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries from 2020 to 2025.
Chapter 3, the Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries competitive situation, sales quantity, revenue, and global market share of top manufacturers are analyzed emphatically by landscape contrast.
Chapter 4, the Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries breakdown data are shown at the regional level, to show the sales quantity, consumption value, and growth by regions, from 2020 to 2031.
Chapter 5 and 6, to segment the sales by Type and by Application, with sales market share and growth rate by Type, by Application, from 2020 to 2031.
Chapter 7, 8, 9, 10 and 11, to break the sales data at the country level, with sales quantity, consumption value, and market share for key countries in the world, from 2020 to 2025.and Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market forecast, by regions, by Type, and by Application, with sales and revenue, from 2026 to 2031.
Chapter 12, market dynamics, drivers, restraints, trends, and Porters Five Forces analysis.
Chapter 13, the key raw materials and key suppliers, and industry chain of Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries.
Chapter 14 and 15, to describe Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries sales channel, distributors, customers, research findings and conclusion.
Summary:
Get latest Market Research Reports on Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries. Industry analysis & Market Report on Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries is a syndicated market report, published as Global Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries Market 2025 by Manufacturers, Regions, Type and Application, Forecast to 2031. It is complete Research Study and Industry Analysis of Thermal Method Aluminum Plastic Film for Pouch Lithium Batteries market, to understand, Market Demand, Growth, trends analysis and Factor Influencing market.