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Machinery & Equipment Global Process Monitoring System Market 2026 by Company, Regions, Type and Application, Forecast to 2032

  • RnM4673323
    • |
  • 16 February, 2026
    • |
  • Global
    • |
  • 137 Pages
    • |
  • GIR
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  • Machinery & Equipment

According to our (Global Info Research) latest study, the global Process Monitoring System market size was valued at US$ 8421 million in 2025 and is forecast to a readjusted size of US$ 14929 million by 2032 with a CAGR of 8.5% during review period.
Process monitoring systems are comprehensive monitoring and control solutions applied to industrial production and continuous processes. Through real-time acquisition, transmission, analysis, and feedback of key process parameters such as temperature, pressure, flow rate, liquid level, and composition, they achieve visualized management and stable control of the production process. These systems typically consist of field sensors and instruments, data acquisition and communication networks, control units (such as PLCs and DCSs), monitoring software platforms, and human-machine interfaces. They ensure safe operation of equipment and consistent product quality under complex operating conditions. Process monitoring systems are widely used in continuous or semi-continuous production industries such as petrochemicals, power energy, metallurgy, pharmaceuticals, food and beverage, water treatment, and new materials. Their core objectives are to improve production efficiency, reduce energy consumption, minimize human error risks, and meet safety and environmental compliance requirements. With the development of industrial automation and digitalization, modern process monitoring systems are gradually integrating industrial internet, edge computing, and data analytics technologies to achieve intelligent perception and early warning of equipment status, process fluctuations, and abnormal events. They provide enterprises with an integrated platform from basic monitoring to optimized decision support, becoming a foundational system for smart factories and the digital transformation of process industries.
The process monitoring system market is at a critical stage of upgrading from "automation" to "intelligence." The transformation of existing equipment in traditional heavy industries such as petrochemicals, power, and metallurgy has become a core source of demand. Enterprises are no longer solely focused on basic monitoring and control, but are placing greater emphasis on the system's contribution to safe production, energy efficiency management, and reduced overall operating costs. This gives manufacturers with high reliability and industry experience a competitive advantage.
From a technological perspective, edge computing, the Industrial Internet, and AI algorithms are reshaping the value boundaries of process monitoring systems. Through multi-source data fusion, anomaly warnings, quality predictions, and equipment health management are achieved. Systems are shifting from "passive display" to "proactive decision support." The proportion of software and platform capabilities in the overall value continues to increase, driving the market's evolution from one-off project-based to platform-based, service-oriented, and subscription-based models.
In terms of the competitive landscape, international automation giants still hold an advantage in high-end complex equipment and overall solutions. However, domestic manufacturers are rapidly rising, driven by cost control, customized responses, and domestic substitution policies. Competition in the low-to-mid-end market is intensifying, with significant price pressure forcing companies to maintain profit margins through differentiated industry solutions and continuous service capabilities.
From a demand structure perspective, increasingly stringent safety and environmental regulations, the expansion of the new energy and new materials industries, and the digital upgrade of aging equipment constitute medium- to long-term growth drivers. However, fluctuations in the macroeconomic investment cycle will bring periodic ups and downs. Therefore, the market is more inclined towards growth-oriented sectors with "steady progress," which have stronger counter-cyclical capabilities than single-equipment products.
In summary, the future winners in the process monitoring system market will be companies that simultaneously master core hardware reliability, industrial software platform capabilities, and industry know-how. They will build long-term customer loyalty through an integrated "system + data + service" model, transforming themselves from equipment suppliers to providers of industrial digital solutions.
This report is a detailed and comprehensive analysis for global Process Monitoring System market. Both quantitative and qualitative analyses are presented by company, by region & country, by Type and by Application. As the market is constantly changing, this report explores the competition, supply and demand trends, as well as key factors that contribute to its changing demands across many markets. Company profiles and product examples of selected competitors, along with market share estimates of some of the selected leaders for the year 2025, are provided.
Key Features:
Global Process Monitoring System market size and forecasts, in consumption value ($ Million), 2021-2032
Global Process Monitoring System market size and forecasts by region and country, in consumption value ($ Million), 2021-2032
Global Process Monitoring System market size and forecasts, by Type and by Application, in consumption value ($ Million), 2021-2032
Global Process Monitoring System market shares of main players, in revenue ($ Million), 2021-2026
The Primary Objectives in This Report Are:
To determine the size of the total market opportunity of global and key countries
To assess the growth potential for Process Monitoring System
To forecast future growth in each product and end-use market
To assess competitive factors affecting the marketplace
This report profiles key players in the global Process Monitoring System market based on the following parameters - company overview, revenue, gross margin, product portfolio, geographical presence, and key developments. Key companies covered as a part of this study include Sciemetric, Kistler, Marposs, Sartorius, Burster, SixSigma, IntelliDynamics, NLIGHT, Omega Engineering, TOX, etc.
This report also provides key insights about market drivers, restraints, opportunities, new product launches or approvals.
Market segmentation
Process Monitoring System market is split by Type and by Application. For the period 2021-2032, the growth among segments provides accurate calculations and forecasts for Consumption Value by Type and by Application. This analysis can help you expand your business by targeting qualified niche markets.
Market segment by Type
Thermal Monitoring System
Composition Analysis Monitoring System
Mechanical Condition Monitoring System
Vision and Image Monitoring System
Safety and Interlocking System
Market segment by Monitoring Levels
Sensors and Instruments Layer
Data Acquisition and Monitoring Layer
Process Control Layer
Others
Market segment by Technology
Centralized Monitoring
Distributed Monitoring
AI-enhanced Monitoring
Market segment by Application
Manufacturing
Chemicals
Electricity
Others
Market segment by players, this report covers
Sciemetric
Kistler
Marposs
Sartorius
Burster
SixSigma
IntelliDynamics
NLIGHT
Omega Engineering
TOX
SolidWorks
AppliTek
Xylem
Schwer und Kopka
Blumenbecker GmbH
NTOUCH MONITORING LIMITED
Market segment by regions, regional analysis covers
North America (United States, Canada and Mexico)
Europe (Germany, France, UK, Russia, Italy and Rest of Europe)
Asia-Pacific (China, Japan, South Korea, India, Southeast Asia and Rest of Asia-Pacific)
South America (Brazil, Rest of South America)
Middle East & Africa (Turkey, Saudi Arabia, UAE, Rest of Middle East & Africa)
The content of the study subjects, includes a total of 13 chapters:
Chapter 1, to describe Process Monitoring System product scope, market overview, market estimation caveats and base year.
Chapter 2, to profile the top players of Process Monitoring System, with revenue, gross margin, and global market share of Process Monitoring System from 2021 to 2026.
Chapter 3, the Process Monitoring System competitive situation, revenue, and global market share of top players are analyzed emphatically by landscape contrast.
Chapter 4 and 5, to segment the market size by Type and by Application, with consumption value and growth rate by Type, by Application, from 2021 to 2032.
Chapter 6, 7, 8, 9, and 10, to break the market size data at the country level, with revenue and market share for key countries in the world, from 2021 to 2026.and Process Monitoring System market forecast, by regions, by Type and by Application, with consumption value, from 2027 to 2032.
Chapter 11, market dynamics, drivers, restraints, trends, Porters Five Forces analysis.
Chapter 12, the key raw materials and key suppliers, and industry chain of Process Monitoring System.
Chapter 13, to describe Process Monitoring System research findings and conclusion.


1 Market Overview

  • 1.1 Product Overview and Scope
  • 1.2 Market Estimation Caveats and Base Year
  • 1.3 Classification of Process Monitoring System by Type
    • 1.3.1 Overview: Global Process Monitoring System Market Size by Type: 2021 Versus 2025 Versus 2032
    • 1.3.2 Global Process Monitoring System Consumption Value Market Share by Type in 2025
    • 1.3.3 Thermal Monitoring System
    • 1.3.4 Composition Analysis Monitoring System
    • 1.3.5 Mechanical Condition Monitoring System
    • 1.3.6 Vision and Image Monitoring System
    • 1.3.7 Safety and Interlocking System
  • 1.4 Classification of Process Monitoring System by Monitoring Levels
    • 1.4.1 Overview: Global Process Monitoring System Market Size by Monitoring Levels: 2021 Versus 2025 Versus 2032
    • 1.4.2 Global Process Monitoring System Consumption Value Market Share by Monitoring Levels in 2025
    • 1.4.3 Sensors and Instruments Layer
    • 1.4.4 Data Acquisition and Monitoring Layer
    • 1.4.5 Process Control Layer
    • 1.4.6 Others
  • 1.5 Classification of Process Monitoring System by Technology
    • 1.5.1 Overview: Global Process Monitoring System Market Size by Technology: 2021 Versus 2025 Versus 2032
    • 1.5.2 Global Process Monitoring System Consumption Value Market Share by Technology in 2025
    • 1.5.3 Centralized Monitoring
    • 1.5.4 Distributed Monitoring
    • 1.5.5 AI-enhanced Monitoring
  • 1.6 Global Process Monitoring System Market by Application
    • 1.6.1 Overview: Global Process Monitoring System Market Size by Application: 2021 Versus 2025 Versus 2032
    • 1.6.2 Manufacturing
    • 1.6.3 Chemicals
    • 1.6.4 Electricity
    • 1.6.5 Others
  • 1.7 Global Process Monitoring System Market Size & Forecast
  • 1.8 Global Process Monitoring System Market Size and Forecast by Region
    • 1.8.1 Global Process Monitoring System Market Size by Region: 2021 VS 2025 VS 2032
    • 1.8.2 Global Process Monitoring System Market Size by Region, (2021-2032)
    • 1.8.3 North America Process Monitoring System Market Size and Prospect (2021-2032)
    • 1.8.4 Europe Process Monitoring System Market Size and Prospect (2021-2032)
    • 1.8.5 Asia-Pacific Process Monitoring System Market Size and Prospect (2021-2032)
    • 1.8.6 South America Process Monitoring System Market Size and Prospect (2021-2032)
    • 1.8.7 Middle East & Africa Process Monitoring System Market Size and Prospect (2021-2032)

2 Company Profiles

  • 2.1 Sciemetric
    • 2.1.1 Sciemetric Details
    • 2.1.2 Sciemetric Major Business
    • 2.1.3 Sciemetric Process Monitoring System Product and Solutions
    • 2.1.4 Sciemetric Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.1.5 Sciemetric Recent Developments and Future Plans
  • 2.2 Kistler
    • 2.2.1 Kistler Details
    • 2.2.2 Kistler Major Business
    • 2.2.3 Kistler Process Monitoring System Product and Solutions
    • 2.2.4 Kistler Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.2.5 Kistler Recent Developments and Future Plans
  • 2.3 Marposs
    • 2.3.1 Marposs Details
    • 2.3.2 Marposs Major Business
    • 2.3.3 Marposs Process Monitoring System Product and Solutions
    • 2.3.4 Marposs Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.3.5 Marposs Recent Developments and Future Plans
  • 2.4 Sartorius
    • 2.4.1 Sartorius Details
    • 2.4.2 Sartorius Major Business
    • 2.4.3 Sartorius Process Monitoring System Product and Solutions
    • 2.4.4 Sartorius Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.4.5 Sartorius Recent Developments and Future Plans
  • 2.5 Burster
    • 2.5.1 Burster Details
    • 2.5.2 Burster Major Business
    • 2.5.3 Burster Process Monitoring System Product and Solutions
    • 2.5.4 Burster Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.5.5 Burster Recent Developments and Future Plans
  • 2.6 SixSigma
    • 2.6.1 SixSigma Details
    • 2.6.2 SixSigma Major Business
    • 2.6.3 SixSigma Process Monitoring System Product and Solutions
    • 2.6.4 SixSigma Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.6.5 SixSigma Recent Developments and Future Plans
  • 2.7 IntelliDynamics
    • 2.7.1 IntelliDynamics Details
    • 2.7.2 IntelliDynamics Major Business
    • 2.7.3 IntelliDynamics Process Monitoring System Product and Solutions
    • 2.7.4 IntelliDynamics Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.7.5 IntelliDynamics Recent Developments and Future Plans
  • 2.8 NLIGHT
    • 2.8.1 NLIGHT Details
    • 2.8.2 NLIGHT Major Business
    • 2.8.3 NLIGHT Process Monitoring System Product and Solutions
    • 2.8.4 NLIGHT Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.8.5 NLIGHT Recent Developments and Future Plans
  • 2.9 Omega Engineering
    • 2.9.1 Omega Engineering Details
    • 2.9.2 Omega Engineering Major Business
    • 2.9.3 Omega Engineering Process Monitoring System Product and Solutions
    • 2.9.4 Omega Engineering Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.9.5 Omega Engineering Recent Developments and Future Plans
  • 2.10 TOX
    • 2.10.1 TOX Details
    • 2.10.2 TOX Major Business
    • 2.10.3 TOX Process Monitoring System Product and Solutions
    • 2.10.4 TOX Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.10.5 TOX Recent Developments and Future Plans
  • 2.11 SolidWorks
    • 2.11.1 SolidWorks Details
    • 2.11.2 SolidWorks Major Business
    • 2.11.3 SolidWorks Process Monitoring System Product and Solutions
    • 2.11.4 SolidWorks Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.11.5 SolidWorks Recent Developments and Future Plans
  • 2.12 AppliTek
    • 2.12.1 AppliTek Details
    • 2.12.2 AppliTek Major Business
    • 2.12.3 AppliTek Process Monitoring System Product and Solutions
    • 2.12.4 AppliTek Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.12.5 AppliTek Recent Developments and Future Plans
  • 2.13 Xylem
    • 2.13.1 Xylem Details
    • 2.13.2 Xylem Major Business
    • 2.13.3 Xylem Process Monitoring System Product and Solutions
    • 2.13.4 Xylem Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.13.5 Xylem Recent Developments and Future Plans
  • 2.14 Schwer und Kopka
    • 2.14.1 Schwer und Kopka Details
    • 2.14.2 Schwer und Kopka Major Business
    • 2.14.3 Schwer und Kopka Process Monitoring System Product and Solutions
    • 2.14.4 Schwer und Kopka Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.14.5 Schwer und Kopka Recent Developments and Future Plans
  • 2.15 Blumenbecker GmbH
    • 2.15.1 Blumenbecker GmbH Details
    • 2.15.2 Blumenbecker GmbH Major Business
    • 2.15.3 Blumenbecker GmbH Process Monitoring System Product and Solutions
    • 2.15.4 Blumenbecker GmbH Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.15.5 Blumenbecker GmbH Recent Developments and Future Plans
  • 2.16 NTOUCH MONITORING LIMITED
    • 2.16.1 NTOUCH MONITORING LIMITED Details
    • 2.16.2 NTOUCH MONITORING LIMITED Major Business
    • 2.16.3 NTOUCH MONITORING LIMITED Process Monitoring System Product and Solutions
    • 2.16.4 NTOUCH MONITORING LIMITED Process Monitoring System Revenue, Gross Margin and Market Share (2021-2026)
    • 2.16.5 NTOUCH MONITORING LIMITED Recent Developments and Future Plans

3 Market Competition, by Players

  • 3.1 Global Process Monitoring System Revenue and Share by Players (2021-2026)
  • 3.2 Market Share Analysis (2025)
    • 3.2.1 Market Share of Process Monitoring System by Company Revenue
    • 3.2.2 Top 3 Process Monitoring System Players Market Share in 2025
    • 3.2.3 Top 6 Process Monitoring System Players Market Share in 2025
  • 3.3 Process Monitoring System Market: Overall Company Footprint Analysis
    • 3.3.1 Process Monitoring System Market: Region Footprint
    • 3.3.2 Process Monitoring System Market: Company Product Type Footprint
    • 3.3.3 Process Monitoring System Market: Company Product Application Footprint
  • 3.4 New Market Entrants and Barriers to Market Entry
  • 3.5 Mergers, Acquisition, Agreements, and Collaborations

4 Market Size Segment by Type

  • 4.1 Global Process Monitoring System Consumption Value and Market Share by Type (2021-2026)
  • 4.2 Global Process Monitoring System Market Forecast by Type (2027-2032)

5 Market Size Segment by Application

  • 5.1 Global Process Monitoring System Consumption Value Market Share by Application (2021-2026)
  • 5.2 Global Process Monitoring System Market Forecast by Application (2027-2032)

6 North America

  • 6.1 North America Process Monitoring System Consumption Value by Type (2021-2032)
  • 6.2 North America Process Monitoring System Market Size by Application (2021-2032)
  • 6.3 North America Process Monitoring System Market Size by Country
    • 6.3.1 North America Process Monitoring System Consumption Value by Country (2021-2032)
    • 6.3.2 United States Process Monitoring System Market Size and Forecast (2021-2032)
    • 6.3.3 Canada Process Monitoring System Market Size and Forecast (2021-2032)
    • 6.3.4 Mexico Process Monitoring System Market Size and Forecast (2021-2032)

7 Europe

  • 7.1 Europe Process Monitoring System Consumption Value by Type (2021-2032)
  • 7.2 Europe Process Monitoring System Consumption Value by Application (2021-2032)
  • 7.3 Europe Process Monitoring System Market Size by Country
    • 7.3.1 Europe Process Monitoring System Consumption Value by Country (2021-2032)
    • 7.3.2 Germany Process Monitoring System Market Size and Forecast (2021-2032)
    • 7.3.3 France Process Monitoring System Market Size and Forecast (2021-2032)
    • 7.3.4 United Kingdom Process Monitoring System Market Size and Forecast (2021-2032)
    • 7.3.5 Russia Process Monitoring System Market Size and Forecast (2021-2032)
    • 7.3.6 Italy Process Monitoring System Market Size and Forecast (2021-2032)

8 Asia-Pacific

  • 8.1 Asia-Pacific Process Monitoring System Consumption Value by Type (2021-2032)
  • 8.2 Asia-Pacific Process Monitoring System Consumption Value by Application (2021-2032)
  • 8.3 Asia-Pacific Process Monitoring System Market Size by Region
    • 8.3.1 Asia-Pacific Process Monitoring System Consumption Value by Region (2021-2032)
    • 8.3.2 China Process Monitoring System Market Size and Forecast (2021-2032)
    • 8.3.3 Japan Process Monitoring System Market Size and Forecast (2021-2032)
    • 8.3.4 South Korea Process Monitoring System Market Size and Forecast (2021-2032)
    • 8.3.5 India Process Monitoring System Market Size and Forecast (2021-2032)
    • 8.3.6 Southeast Asia Process Monitoring System Market Size and Forecast (2021-2032)
    • 8.3.7 Australia Process Monitoring System Market Size and Forecast (2021-2032)

9 South America

  • 9.1 South America Process Monitoring System Consumption Value by Type (2021-2032)
  • 9.2 South America Process Monitoring System Consumption Value by Application (2021-2032)
  • 9.3 South America Process Monitoring System Market Size by Country
    • 9.3.1 South America Process Monitoring System Consumption Value by Country (2021-2032)
    • 9.3.2 Brazil Process Monitoring System Market Size and Forecast (2021-2032)
    • 9.3.3 Argentina Process Monitoring System Market Size and Forecast (2021-2032)

10 Middle East & Africa

  • 10.1 Middle East & Africa Process Monitoring System Consumption Value by Type (2021-2032)
  • 10.2 Middle East & Africa Process Monitoring System Consumption Value by Application (2021-2032)
  • 10.3 Middle East & Africa Process Monitoring System Market Size by Country
    • 10.3.1 Middle East & Africa Process Monitoring System Consumption Value by Country (2021-2032)
    • 10.3.2 Turkey Process Monitoring System Market Size and Forecast (2021-2032)
    • 10.3.3 Saudi Arabia Process Monitoring System Market Size and Forecast (2021-2032)
    • 10.3.4 UAE Process Monitoring System Market Size and Forecast (2021-2032)

11 Market Dynamics

  • 11.1 Process Monitoring System Market Drivers
  • 11.2 Process Monitoring System Market Restraints
  • 11.3 Process Monitoring System Trends Analysis
  • 11.4 Porters Five Forces Analysis
    • 11.4.1 Threat of New Entrants
    • 11.4.2 Bargaining Power of Suppliers
    • 11.4.3 Bargaining Power of Buyers
    • 11.4.4 Threat of Substitutes
    • 11.4.5 Competitive Rivalry

12 Industry Chain Analysis

  • 12.1 Process Monitoring System Industry Chain
  • 12.2 Process Monitoring System Upstream Analysis
  • 12.3 Process Monitoring System Midstream Analysis
  • 12.4 Process Monitoring System Downstream Analysis

13 Research Findings and Conclusion

    14 Appendix

    • 14.1 Methodology
    • 14.2 Research Process and Data Source

    Summary:
    Get latest Market Research Reports on Process Monitoring System. Industry analysis & Market Report on Process Monitoring System is a syndicated market report, published as Global Process Monitoring System Market 2026 by Company, Regions, Type and Application, Forecast to 2032. It is complete Research Study and Industry Analysis of Process Monitoring System market, to understand, Market Demand, Growth, trends analysis and Factor Influencing market.

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